Ford Aerostar: Ford’s first minivan, a rear-drive one-box van

FORD

Ford Aerostar XLT
Ford Aerostar XLT. Photo by Greg Gjerdingen from Willmar, USA, CC BY 2.0 via Wikimedia Commons.

The Ford Aerostar was the company’s first minivan, sold from 1986 to 1997. It used a tall “one-box” body worked out to fit under a typical garage door, and it competed with the Chevrolet Astro and the first Chrysler minivans.

Ford Aerostar at a glance

Ford Aerostar key facts
Maker Ford, St. Louis Assembly, Hazelwood, Missouri
Model years 1986–1997
Layout rear-wheel drive
Bodies passenger and cargo vans, standard and extended length
Wheelbase 119 in
Height about 6 ft, for garage clearance
Drag coefficient 0.37
Towing 5,000 lb
Seats up to seven
Production total 2,029,577
Successor Ford Windstar, sold alongside from 1995

This page is based on English Wikipedia only.

History of the Ford Aerostar

From the Carousel to the Aerostar

Ford began work on a smaller van in the early 1970s as a companion to the Econoline, under the name Ford Carousel: a “garageable van” with a lowered roof, a more raked windscreen and a wagon-style roofline. The prototype was tested from 1972 to 1974 but never reached production, as money went to the Fox and Panther platforms and the 1980 F-Series. Two Ghia show vans, the 1982 Aerovan and 1984 APV, then explored the idea on an Escort base.

1994 Ford Aerostar XL
1994 Ford Aerostar XL. Photo by Greg Gjerdingen, CC BY 2.0 via Wikimedia Commons.

An all-new design

By 1980 Ford had committed to a smaller van of its own design, partly in response to the coming Chrysler minivans. The new van was rear-wheel drive for two reasons: to give the carlike ride of a 119-inch wheelbase with the wheels at the corners, and to allow 5,000 lb towing to match the then-new Ranger, while sharing mechanical parts with Ford light trucks. It received a chassis of its own, with model-specific front and rear suspension. The body was about six feet tall for garage clearance yet kept a drag coefficient of 0.37, better than the Lincoln Mark VII.

Ten years of production

The Aerostar was sold as a passenger and a cargo van, in standard and extended lengths, mainly in the United States and Canada. The front-wheel-drive Windstar arrived for 1995 as its intended replacement, but Ford sold both vans through 1997. The cargo role was left unfilled until the Transit Connect. All Aerostars were built at the St. Louis Assembly Plant in Hazelwood, Missouri, and 2,029,577 were made in a single generation.

Design and features

  • Garageable body: about six feet tall, with a one-box shape and a low drag coefficient.
  • Rear-wheel drive: a chassis of its own, not shared with a car line.
  • Cargo and passenger versions: in standard and extended lengths.
  • 5,000 lb towing: matching the Ranger pickup.

Ford Aerostar versions

  • Passenger van: up to seven seats.
  • Cargo van: windowless body for tradesmen.
  • Extended length: a longer body added during the model run.

The Aerostar came before the Windstar and was the smaller alternative to the Econoline. More Ford vehicles are in the Ford collection.

Sources