Zündapp K 800: the flat-four of 1933

ZUNDAPP

Zündapp K 800: the flat-four of 1933

The Zündapp K 800 is a four-cylinder boxer motorcycle that Zündapp of Nuremberg built between 1933 and 1938. It was the largest of the K-series, which in five years lifted the company’s share of the German motorcycle market from 5 to 18 per cent.

Zündapp K 800 at a glance

Zündapp K 800 key facts
Maker Zündapp-Werke, Nuremberg
Production 1933–1938
Engine four-cylinder four-stroke flat engine, side valves
Carburettor British Amal
Power 20 hp (1933–1934), 22 hp (1935–1938)
Gearbox four-speed chain gearbox, hand lever on the right
Final drive shaft
Frame pressed-steel K frame
Front suspension trapezoid fork with two springs
Rear suspension rigid, sprung saddle only
Tank 15 litres, over 200 km range
Tyres 3.50 or 4.00 × 19 inch
Built about 2,600 civilian and 4,962 military

The K 800 has no article of its own on the English Wikipedia; this page is based on the German article together with the English article on the manufacturer.

History of the Zündapp K 800

The K 800 appeared in 1933 and stayed in production until 1938. Its engine was a side-valve four-cylinder flat unit fed by a British Amal carburettor, with a 6 V direct-current generator and battery ignition through a distributor with a centrifugal advance. Power was 20 hp in the first two model years and 22 hp afterwards.

A dry three-plate clutch passed the drive to a four-speed chain gearbox, a design by Richard Küchen that was shifted by a long hand lever on the right side – the ball-change arrangement typical of large Zündapps. From the gearbox a shaft took the drive to the rear wheel. The front wheel hung on a trapezoid fork with two compression springs and friction dampers, replaced by an oil damper from frame number F 140184; at the rear the frame was rigid and only the saddle was sprung. The 15-litre tank gave a range of more than 200 km at a consumption of roughly 6.5 litres per 100 km.

“K” stood for Kastenrahmen, the pressed-steel box frame used by the whole K-series and also by the KS models: K 400, K 500, K 600, KS 500, KS 600 and K 800. The smaller KK frame, Kleiner Kastenrahmen, served the models from the K 200 to the KKS 500. Only the wartime KS 750 was given a frame of oval steel tubes, to stand up to military use. The K 800 was closely related to the K 600, which shared everything but its smaller engine and produced 15 hp and 100 km/h; only 26 K 600s were built in 1933 and 1934, with frame numbers 139 001 to 139 026.

In military service the K 800 was the only four-cylinder machine used by the German armed forces in the Second World War. Alongside roughly 2,600 machines for civilian and other users, 4,962 were built for the army. In the last production year a variant with a small Noris headlamp was made from frame 195 594 to 196 963. The line was continued after 1938 by the KS 600, which used a new overhead-valve flat twin.

Design and features

  • Flat-four engine: side valves, an Amal carburettor and a six-volt generator with battery ignition.
  • Shaft drive: a cardan shaft behind the four-speed Küchen chain gearbox, shifted by hand.
  • Pressed-steel frame: the K frame gave the series its name and its characteristic appearance.
  • Military version: the only four-cylinder motorcycle used by the German armed forces in the war.

Zündapp K 800 versions

  • K 800 (1933–1934): 20 hp version.
  • K 800 (1935–1938): 22 hp version with oil-damped fork from F 140184.
  • Late K 800: frame numbers 195 594 to 196 963 with a small Noris headlamp.
  • K 600 (1933–1934): the same motorcycle with a smaller engine, 15 hp, 26 built.

The K-series was followed by the KS 601, the last shaft-drive Zündapp, while the smaller DB 200 brought the marque to a far wider public. More models are in the Zündapp collection.

Sources